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Post-Tensioned Concrete vs Asphalt

When considering the construction of a tennis court, it is important to understand the basic differences between asphalt and post-tensioned concrete courts.

The Asphalt Problem

Asphalt maintains its popularity in part due to its relatively low cost, readily available materials, and ease of installation. Designers and builders have attempted to make adjustments to the typical parking lot asphalt mixes to make them more suitable for tennis court applications, but these specialty mixes are costly and result in challenges to both asphalt producers and installers.

When considering the increased cost of specialty asphalt mixes and the challenges of controlling asphalt quality, post-tension concrete courts are a much more feasible option. A well-constructed, properly maintained post-tension concrete court can provide decades of recreational enjoyment.

How Post-Tension Concrete Works

Post-tension concrete courts are named after the process used to construct them. Concrete is poured over cables or tendons that extend from one end of the court to the other. These cables are mechanically tightened, slowly, as the concrete hardens. This process creates tension loads within the concrete, preventing the large cracks that eventually occur in asphalt tennis courts.

Built to Last 25+ Years

The primary benefit of post-tension concrete courts over traditional asphalt courts is longevity. If you’re lucky, an asphalt court will last about 10 years. Thermal expansion, UV exposure, and freeze-thaw cycles all contribute to asphalt surfaces degrading in quality over time.

Post-tensioned concrete is a rigid, reinforced concrete pavement. By design, it eliminates the jointing and cracking that plague asphalt courts. Post-tension concrete courts will last up to 25 years or longer.

~10

Years

Asphalt Lifespan

25+

Years

Post-Tension Lifespan

90

Days

Asphalt Repair Downtime

12

Days

Post-Tension Downtime

The True Cost Comparison

Budgetary constraints are often a primary factor in selecting either asphalt or post-tensioned concrete. While asphalt systems have a lower initial cost, higher maintenance costs and an overall shorter lifespan is expected. Post-tensioned courts are more expensive to install initially, but require less maintenance over the life of the court, and have a significantly longer overall life expectancy. You will see a considerable return on that initial investment by avoiding costly court replacement.

The durability and lifespan of post-tension concrete not only means capitalizing on your investment and reducing ongoing maintenance costs, but it also means less downtime caused by repairs. You will lose access to asphalt courts for up to 90 days over that time to make necessary repairs, compared with just 12 days for post-tensioned concrete courts.

Superior Drainage & Soil Performance

Poor drainage and unstable subgrade soils also cause poor surface conditions on asphalt courts. Because the concrete is held together with tendons, post-tension concrete courts are more durable than asphalt or other types of courts. This makes them a better choice if there are drainage issues or unsuitable soil in the location where you want to build the court. Regions of the country with expansive soils have been using post-tensioned concrete for decades, with great success in residential and commercial applications.

Asphalt courts can also develop low areas over time due to settling of the soil or base under the asphalt surface. With a post-tensioned slab, this area can be bridged and no settling will occur. In addition, concrete courts can often be installed on unstable soils where it would be cost-prohibitive to do extensive excavating and base work to support an asphalt court.

Benefits of Post-Tension Concrete

  • Lower total costs over time
  • Less downtime due to maintenance
  • Smooth, joint-free playing surfaces
  • A much longer projected life cycle of the court

“It is vitally important to get the right design from the designer and/or builder and hire a builder who has a thorough understanding and experience with post-tension cables, concrete mix design, vapor barrier and site conditions for tennis courts.”

— David LaSota, Tennis Industry Magazine

The Hamptons' Post-Tension Experts

Smart Sport Surfacing has been designing and installing post-tension concrete courts for years and remains the top Tennis Court Contractor in the Hamptons and surrounding areas with the knowledge and experience to provide in-house specifications and turn-key construction for any size tennis facility or private residence.

Sources: ©2020 Gale Associates — Engineers & Planners · ©2019 GMB Architecture + Engineering, Tim Gerrits, ASLA & Travis Vruggink, PE